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Belt conveyors

Belt Conveyor

A continuous belt runs over a drive drum and a tail drum to carry cartons, cases, bags and unit loads. Built flat or as a cleated incline between levels.

Key facts

Conveying element
Flat belt selected for the product
Typical loads
Cartons, cases, bags, unit loads
Used for
Horizontal transport
Drive
Gearmotor on the head drum

Components

  1. 1Drive unitA gearmotor turns the head drum that pulls the belt.
  2. 2Conveyor beltCarries the product; the belt type is chosen for the load.
  3. 3Tail drumReturns the belt and is used to tension and track it.
  4. 4Side frameSupports the belt bed, drums and guides.

Where it is used

Packaging lines Warehouse flow Machine infeed
Technical information for this family

Schematic 3D model for illustration only, not to scale.

Technical information

How it works and how ENTRA engineers it

Shown for the product in the explorer. Specifications are confirmed for each project from your product, layout and duty; nothing here is a fixed standard.

Belt Conveyor Systems

Continuous belt transport for cartons, cases, packaged products and suitable unit loads across production, packing and distribution lines.

Belt Conveyor Systems: product page

Operating principle

A belt conveyor carries products on a continuous moving belt supported by a frame and driven through a pulley arrangement. Belt material, width, speed, support, tracking and transfer geometry are selected for the product and operating environment. This page describes the equipment family; it is not a fixed standard design.

Belt Conveyor. A continuous belt runs over a drive drum and a tail drum to carry cartons, cases, bags and unit loads. Built flat or as a cleated incline between levels.

Belt conveyor frame and conveying path Belt conveyor installation detail Belt conveyor — ENTRA gallery reference

Typical applications

  • Cartons and casesTransport packaged goods between production, inspection, packing and dispatch operations.
  • Production-line transferConnect machines and workstations with a continuous conveying surface.
  • Inclined transportMove suitable products between levels when belt surface, cleats and product stability are appropriate.
  • Inspection and packingProvide a stable conveying surface for manual or automated inspection and packing tasks.

Available configurations

  • Horizontal belt conveyorStraight conveying path for unit loads and packaged products.
  • Inclined / declined beltElevation change selected around product stability, belt surface and transfer geometry.
  • Cleated beltCleats or profiles assist product retention on suitable inclines and controlled spacing duties.
  • Curved / transfer arrangementLayout-specific curves, nose transfers or cross transfers where the selected belt system supports them.

What ENTRA needs to know

  • Product characteristics. Product dimensions, mass, base condition, centre of gravity, surface, packaging and allowable contact.
  • Conveying duty. Required throughput, belt speed, conveying length, incline, accumulation needs and operating hours.
  • Belt selection. Belt material, surface texture, food-contact or chemical requirements, temperature, cleaning and wear conditions.
  • Mechanical design. Frame material, pulley and roller arrangement, belt tensioning, tracking, supports, guarding and maintenance access.

Design basis

Belt width
Selected from product footprint, edge clearance and loading pattern.
Belt speed
Set from target throughput, product pitch and connected-machine cycle time.
Belt material
Selected for product contact, abrasion, temperature, cleaning chemicals and applicable compliance requirements.
Drive duty
Motor, gearbox, pulley and starting method sized from load, incline, friction and duty cycle.
Frame & supports
Designed for span, loading, environment, floor fixing and access requirements.

The gallery photos are ENTRA portfolio references from the belt-conveyor category. No universal belt speed, capacity, width or load rating is published here because these depend on the selected belt, drive, frame and application.

Roller Conveyor Systems

Gravity and powered roller conveyor arrangements for conveying, accumulation, transfer and distribution of compatible unit loads.

Roller Conveyor Systems: product page

Operating principle

Roller conveyors support products on a series of rotating rollers. Gravity versions rely on slope and product momentum; powered versions drive rollers directly or through belts, chains or line shafts. Roller pitch, diameter, frame and drive zones must suit the load base and product geometry.

Roller Conveyor. Loads travel on a bed of rollers. Gravity sections use a slight slope or a manual push; powered sections drive the rollers for transport and accumulation.

Roller conveyor — ENTRA gallery reference Roller conveyor bed and roller layout Roller conveyor system installation

Typical applications

  • Carton and tote handlingMove rigid-base cartons, totes and containers through packing and dispatch areas.
  • AccumulationBuffer products between processes using controlled or zero-pressure zones where specified.
  • Pallet and heavy unit loadsHandle compatible palletized loads using appropriately engineered roller sizes, frames and drives.
  • Transfer and sorting interfacesConnect conveyor sections with transfer units, stops and diverters designed for the load.

Available configurations

  • Gravity rollerNon-powered roller bed for compatible products and layouts with suitable slope or manual push.
  • Powered rollerMotor-driven zones for controlled movement and line integration.
  • Accumulation conveyorBuffered zones using control logic selected for product and process requirements.
  • Curves and transfersDirection changes and cross transfers designed around load footprint and stability.

What ENTRA needs to know

  • Load base. Minimum and maximum load dimensions, weight, base stiffness, runners, feet and underside condition.
  • Roller geometry. Roller diameter, pitch, face width, material, bearing type and load distribution.
  • Drive and zoning. Gravity or powered operation, drive method, zone length, accumulation logic and speed matching.
  • Layout and safety. Slope, curve radius, transfers, side guides, stops, guarding, access and emergency-stop strategy.

Design basis

Roller pitch
Selected so the load is supported by sufficient rollers throughout travel.
Roller diameter & wall
Selected from load, impact, span, duty and bearing requirements.
Load capacity
Calculated for the actual load distribution, roller count, frame span and support arrangement.
Drive arrangement
Gravity, chain, belt or motorized roller solution selected for control and duty.
Accumulation control
Zone logic and sensor placement defined by product flow and downstream acceptance.

Roller conveyor images are from ENTRA’s roller-conveyor gallery. Pallet duty, carton duty and accumulation behavior require different design checks; the same roller layout should not be assumed suitable for every load.

MODU Plastic-Chain Conveyor Systems

Modular plastic-chain conveyor platforms for compact product handling, straight runs, curves and engineered line layouts.

MODU Plastic-Chain Conveyor Systems: product page

Operating principle

MODU plastic-chain systems use modular links running over compatible wear strips and support profiles. The V22 catalogue identifies aluminium plastic-chain families MP, MS3, MM3, ML2 and MX2, plastic-belt families MT2, MR2 and MF2, pallet families and stainless families. Select the family and polymer only after checking product, duty and environment.

MODU Straight Chain Conveyor. An aluminium beam guides a plastic chain on low-friction slide rails. Five chain widths carry items from 15 mm to 500 mm wide.

MODU 180° Wheel Bend. A free-turning wheel carries the chain round a tight radius. It has the lowest friction of any bend.

MODU Flexible Layout. One chain and one drive follow the route your floor allows. Wheel bends come in 30°, 45°, 60°, 90° and 180°.

MODU Friction-Chain Incline. A friction-top chain climbs up to 25° without the product slipping back. Plain chain is limited to about 7°.

MODU Modular Belt Conveyor. A plastic modular belt for wider and heavier products, in 315, 435 and 585 mm widths.

MODU MM3 Pallet System. Products ride on pallets carrying RFID tags, so each one can be stopped, located and tracked through the line.

Modular conveyor — ENTRA gallery reference Plastic-chain conveyor components Modular conveyor layout reference

Typical applications

  • Packaged product flowConvey bottles, packs, cartons or components where chain width, surface and transfer geometry match the product.
  • Curved line routingUse compatible chain and guide arrangements to route product around production equipment.
  • Assembly and process linesConnect workstations, filling, labelling, inspection and packing operations.
  • Pallet and carrier handlingUse the catalogue pallet families only with a design matched to carrier geometry and loading.

Available configurations

  • Aluminium plastic-chainMODU MP, MS3, MM3, ML2 and MX2 catalogue families, selected by width and layout.
  • Plastic-belt familiesMT2, MR2 and MF2 families as catalogued; belt construction and duty must be confirmed.
  • Pallet conveyor familiesMP, MM3, ML2 and MDP pallet families, selected for carrier and load geometry.
  • Stainless familiesDS3, DM3, DL2, DX2, DT2, DR2 and DF2 as listed in the V22 catalogue.

What ENTRA needs to know

  • Catalogue family and material. Confirm MP, MS3, MM3, ML2, MX2 or the relevant belt/pallet family; distinguish POM from PP and other material variants.
  • Product and load. Product footprint, mass, contact surface, stability, spacing, accumulation and transfer requirements.
  • Layout geometry. Straight and curved sections, chain width, minimum radius, return path, supports and transfer details.
  • Environment and duty. Temperature, cleaning, chemicals, wear, speed, operating hours, drive and maintenance conditions.

Design basis

MODU MP (POM)
35 mm chain width; 2,000 N tensile strength at 20°C; 500 N maximum working tension; 5–40 m/min recommended speed; 150 mm minimum radius; 25.4 mm pitch; -10 to +60°C; max length 20 m layout-dependent.
MODU MS3 (POM)
63 mm chain width; 3,000 N tensile strength at 20°C; 700 N maximum working tension; 5–50 m/min; 150 mm minimum radius; 25.4 mm pitch; -10 to +60°C; max length 30 m layout-dependent.
MODU MM3 (POM)
83 mm chain width; 4,000 N tensile strength at 20°C; 1,000 N maximum working tension; 5–50 m/min; 160 mm minimum radius; 33.5 mm pitch; -10 to +60°C; max length 30 m layout-dependent.
MODU ML2 (POM)
140 mm chain width; 5,000 N tensile strength at 20°C; 1,200 N maximum working tension; 5–50 m/min; 200 mm minimum radius; 44.5 mm pitch; -10 to +60°C; max length 30 m layout-dependent.
MODU MX2 (POM)
220 mm chain width; 5,000 N tensile strength at 20°C; 1,200 N maximum working tension; 5–50 m/min; 500 mm minimum radius; 44.5 mm pitch; -10 to +60°C; max length 30 m layout-dependent.

Numerical values above are transcribed from the supplied MODU Product Catalogue V22 technical reference for POM chain. PP chain data differ. These catalogue reference values are not an application approval; confirm exact material, duty, load, temperature, speed, layout and series with ENTRA. Catalogue family page references are recorded in MODU-CATALOGUE-V22-REFERENCE.md.

Aluminium-Profile Conveyor Systems

Aluminium-profile conveyor frames and modular structures for production, assembly, inspection and material-transfer stations.

Aluminium-Profile Conveyor Systems: product page

Operating principle

Aluminium-profile conveyors use modular extruded profiles and compatible brackets, supports and guarding to create configurable conveyor frames. The conveying medium may be selected separately—such as belt or modular chain—so frame material alone does not define the conveyor’s load or performance.

Aluminium-Profile Conveyor. A conveyor built on slotted aluminium profiles, so guides, sensors and stands bolt on anywhere and the line is easy to extend or reconfigure.

Aluminium conveyor — ENTRA gallery reference Aluminium frame conveyor structure Aluminium conveyor support and frame detail

Typical applications

  • Assembly workstationsProvide modular conveyor sections alongside manual or automated assembly processes.
  • Inspection and testingSupport product movement through checking, testing and quality-control stations.
  • Machine connectionsConnect compact machines and work cells with configurable frame and transfer sections.
  • Reconfigurable linesUse modular construction where future adjustment, guarding or accessory mounting is important.

Available configurations

  • Profile frame belt conveyorAluminium profile structure with a separately selected belt and drive arrangement.
  • Profile frame chain conveyorModular frame supporting a compatible plastic-chain conveying path.
  • Workstation conveyorConveyor combined with adjustable supports, guides and operator interfaces.
  • Machine infeed / outfeedCompact frame and transfer sections matched to adjacent equipment.

What ENTRA needs to know

  • Conveying medium. Identify belt, chain, roller or other conveying element; aluminium frame is not a substitute for medium selection.
  • Structural loading. Product load, frame span, support spacing, deflection limits, dynamic effects and anchoring.
  • Environment. Corrosion exposure, cleaning chemicals, temperature, contamination and required finish.
  • Integration. Machine interfaces, guarding, sensor brackets, cable routing, adjustable feet and maintenance access.

Design basis

Profile series & section
Selected from structural load, span, stiffness and accessory compatibility.
Conveying surface
Belt, chain or roller type selected independently for product contact and process duty.
Frame deflection
Checked for product load, conveyor span, support spacing and dynamic operation.
Mounting & accessories
Footing, brackets, guarding, guides and sensor mounts coordinated with the machine layout.

The supplied gallery has a dedicated aluminium-conveyors category with four references. The images show aluminium conveyor structures; they should not be read as proof of a particular profile series or load rating.

Stainless-Steel Conveyor Systems

Stainless conveyor structures and conveying arrangements designed around defined product-contact, cleaning and process-environment requirements.

Stainless-Steel Conveyor Systems: product page

Operating principle

Stainless-steel conveyors are selected where corrosion resistance, cleaning access, product-contact requirements or process conditions call for stainless construction. Stainless steel alone does not make a conveyor hygienic: geometry, weld finish, drainage, seals, bearings, belt materials and cleaning procedures all matter.

Stainless-Steel Conveyor. A conveyor with a stainless-steel structure and an open, cleanable frame for process areas where corrosion resistance and washdown matter.

Stainless conveyor equipment reference Stainless conveyor installation reference Stainless conveyor — ENTRA gallery reference

Typical applications

  • Food and beverageConvey compatible packaged or process products in environments with defined cleaning and sanitation needs.
  • Pharmaceutical and personal careSupport controlled product transfer where materials, cleanability and documentation are specified by the process owner.
  • Washdown areasUse suitable construction details and components where washdown is part of the operating procedure.
  • Corrosive environmentsSelect grade, finish and non-metallic components against the actual chemical exposure.

Available configurations

  • Stainless belt conveyorBelt conveying with stainless structure and selected product-contact materials.
  • Stainless modular chainPlastic-chain conveying on stainless support and frame construction.
  • Stainless roller conveyorRoller bed and frame designed for the required process environment.
  • Custom process conveyorApplication-specific frame, guards, drains, supports and interfaces.

What ENTRA needs to know

  • Material grade. Specify stainless grade from chloride exposure, cleaning chemistry, product contact and corrosion risk.
  • Hygienic design. Review open profiles, hollow sections, welds, crevices, drainage, surface finish and accessibility.
  • Conveying components. Belt or chain material, bearings, seals, motors, feet and fasteners must suit the cleaning regime.
  • Compliance scope. Define applicable customer standards and regulatory requirements; do not assume certification from stainless construction alone.

Design basis

Stainless grade
Selected from corrosion exposure and cleaning chemistry; grade is not assumed.
Surface finish & welds
Specified for cleanability, product-contact requirements and customer acceptance criteria.
Cleaning regime
Water, foam, chemical concentration, temperature, pressure and frequency defined by the user.
Seals & components
Bearings, motors, fasteners, belts and feet checked for the same environment.

No GMP, FDA, IP, ATEX or other compliance claim is implied. Customer standards and required documentation must be identified and reviewed for the specific project.

Spiral Conveyor Systems

Continuous vertical conveying for production lines that need elevation, accumulation or controlled cooling within a compact footprint.

Spiral Conveyor Systems: product page

Operating principle

An industrial spiral conveyor transfers products between elevations while maintaining a continuous conveying path. Depending on the belt, product and process, a spiral can be used for elevation, lowering, accumulation, cooling or buffering. The final design is selected around the product and the line—not from a generic height claim.

Spiral Conveyor. Products climb or descend on a continuous helical track around a central column, changing level in a small footprint without stopping the flow.

Spiral conveyor installation with continuous helical conveying path Spiral conveyor layout and curve configuration reference Industrial spiral conveyor tower

Typical applications

  • Vertical elevationMove cartons, trays, cases or suitable packaged products between production levels while preserving a continuous flow.
  • Cooling and conditioningCreate a long conveying dwell path for bakery, packaged food or other temperature-conditioning processes when the process and belt materials are suitable.
  • Accumulation and bufferingUse a spiral layout to add controlled product residence time and buffer adjacent processes where the line concept permits.
  • Floor-space constrained linesUse vertical space to connect equipment across mezzanines, platforms or multiple production levels.

Available configurations

  • Elevation spiralContinuous upward transfer between floor levels or production platforms.
  • Lowering spiralControlled downward transfer where product stability and discharge geometry allow.
  • Accumulation spiralExtended conveying path used as a buffer between processes.
  • Cooling / conditioning spiralLong residence path configured around product temperature, air flow and sanitation requirements.

What ENTRA needs to know

  • Product and handling. Product dimensions, weight range, base stability, packaging, orientation, allowable contact and required spacing.
  • Line duty. Required throughput, operating hours, infeed/outfeed elevation, available floor area, accumulation target and upstream/downstream interfaces.
  • Belt and structure. Belt or chain type, minimum curve geometry, support structure, wear surfaces, cleaning access and guarding.
  • Drive and controls. Drive arrangement, speed control, start/stop logic, accumulation sensors, interlocks and integration with the existing line.

Design basis

Product envelope
Dimensions, mass, stability, package base and allowable contact surface.
Vertical travel
Infeed/outfeed elevations and required elevation change.
Spiral geometry
Tower diameter, belt path, curve geometry and available footprint.
Operating duty
Throughput, product pitch, accumulation target and operating hours.
Belt / chain and environment
Selected from product, temperature, cleaning and wear requirements.

Spiral capacity, maximum elevation, belt speed, product loading and temperature suitability are project-specific. ENTRA confirms these after reviewing the product, layout, belt selection, drive duty and operating environment. No universal capacity or height is assumed on this page.

Side-Gripper Conveyor Systems

Opposed gripping belts hold suitable products at their sides to move them vertically, invert them or connect different conveyor levels.

Side-Gripper Conveyor Systems: product page

Operating principle

A side-gripper conveyor uses two synchronized, opposing belts or gripping elements to hold a product along its sides while it is transferred. It is useful where a conventional base-supporting conveyor cannot provide the required vertical path or where the product needs to be presented in a controlled orientation. Grip geometry and pressure must be matched to the actual container.

Side-Gripper Conveyor. Two opposing belts hold each container by its sides and carry it steeply up or down between conveyor levels, keeping it upright.

ENTRA side-gripper conveyor reference from the supplied project gallery

Typical applications

  • Bottle and container elevationTransfer suitable bottles, cans, jars and rigid containers upward between conveyor levels.
  • Lowering and level changesMove containers downward into downstream equipment, packaging lines or accumulation zones.
  • Rinsing and inversion conceptsWhere required, a purpose-designed arrangement can turn or invert compatible products for a defined process step. This is application-specific, not an inherent feature of every side-gripper.
  • Space-saving line integrationRoute product vertically to free floor area, pass over or around equipment and connect separated production levels.

Available configurations

  • Vertical elevatorUpward product transfer between conveyor levels.
  • Vertical loweratorDownward transfer while maintaining side control.
  • Variable-width gripAdjustment approach selected for the product size range and changeover frequency.
  • Process-specific inversionCustom orientation or inversion arrangement after checking product and process requirements.

What ENTRA needs to know

  • Container geometry. Container height, diameter or width, neck and shoulder profile, mass, centre of gravity, surface finish and dimensional variation.
  • Grip strategy. Belt contact material, contact length, adjustable gap, grip force, friction, product sensitivity and allowable marking or deformation.
  • Transfer duty. Required throughput, vertical travel, infeed/outfeed elevations, product pitch, accumulation behaviour and line synchronization.
  • Controls and protection. Speed matching, VFD control, sensors, guarding, access for cleaning, emergency stops and interlocks with connected machines.

Design basis

Container geometry
Height, diameter/width, shoulder profile, mass and centre of gravity.
Grip interface
Belt material, contact length, grip gap, friction and allowable deformation.
Vertical travel
Required elevation, line speed, product pitch and transfer sequence.
Drive synchronization
Matched speed and coordinated operation of opposing grip elements.
Safety & guarding
Access protection, interlocks, emergency stops and jam recovery.

Grip dimensions, pressure, belt speed and achievable throughput depend on the actual container and line layout. Fragile, tapered, wet, slippery or highly variable products require trials or engineering review before a final design is selected. The gallery includes one ENTRA gripper reference plus separate general elevator references; the latter are not presented as side-gripper installations.

Industrial Elevator & Lowerator Systems

Purpose-designed vertical transfer equipment for moving compatible products or loads between conveyor levels.

Industrial Elevator & Lowerator Systems: product page

Operating principle

Industrial elevators and lowerators transfer products vertically when a horizontal conveyor cannot bridge the required level change. The lifting principle may use a platform, carrier, cleat, bucket, gripper or other product-specific support. The equipment principle must be selected from the load and transfer duty rather than inferred from the word elevator.

Industrial Elevator. A guided carriage lifts or lowers the load between two conveyor levels when a horizontal conveyor cannot bridge the height.

Industrial elevator — ENTRA gallery reference Vertical transfer equipment reference

Typical applications

  • Production floor level changesTransfer compatible products between conveyors at different elevations.
  • Machine feeding and dischargePresent products to elevated or recessed machinery with controlled transfer.
  • Vertical bufferingUse a suitable carrier or platform arrangement where intermediate buffering is required.
  • Space-constrained layoutsUse vertical movement to reduce long ramps or avoid obstructing floor-level traffic.

Available configurations

  • Platform elevatorLift table or platform for compatible discrete loads.
  • Continuous-flow elevatorCarrier-based continuous transfer where the product and duty support it.
  • LoweratorControlled downward transfer between line levels.
  • Special-purpose liftCustom carrier, gripper or transfer concept after product assessment.

What ENTRA needs to know

  • Load and carrier. Product dimensions, mass, centre of gravity, support points, carrier geometry and retention.
  • Vertical travel. Lift height, infeed and outfeed elevations, cycle rate, dwell and transfer sequence.
  • Safety. Risk assessment, guarding, access doors, interlocks, overload protection and safe maintenance access.
  • Controls. Position sensing, sequencing, VFD/servo requirements, machine handshake and fault recovery.

Design basis

Lift height & travel
Defined from floor levels, machine interfaces and installation envelope.
Rated load
Established from product mass, carrier mass, dynamic effects and safety design.
Cycle / throughput
Calculated from travel, loading, unloading, dwell and control sequence.
Safety functions
Defined by risk assessment, access conditions and applicable machinery requirements.

The ENTRA gallery includes two elevator references. They are shown as general elevator equipment and are not labelled as side-gripper systems. No rated load or travel speed is assumed.

Screw & Auger Conveyor Systems

Meter, feed and transfer powders, granules and suitable bulk solids using a rotating helical flight in a trough or tube.

Screw & Auger Conveyor Systems: product page

Operating principle

A screw conveyor moves bulk material along a casing by rotating a helical flight around a shaft—or by using a shaftless spiral in suitable applications. It can provide horizontal or inclined conveying, controlled feeding and transfer between process stages. Selection depends heavily on the material properties and the required duty.

Screw Conveyor. A rotating helical flight pushes powders, grains and other bulk material along a closed casing from the inlet to the discharge.

Twin screw conveyor trough arrangement Screw conveyor helical flight detail Screw conveyor shaft and flight assembly

Typical applications

  • Powders and fine materialsTransfer suitable flour, mineral powders, additives and other free-flowing or conditioned fine materials in an enclosed conveying path.
  • Granules and pelletsMove suitable plastic pellets, grains, seeds and granular products between storage, dosing and process equipment.
  • Metering and feedingUse a screw feeder or variable-speed drive to support controlled feeding where the material and required accuracy permit.
  • Process and bulk transferConnect hoppers, silos, mixers, bagging equipment and production machinery with horizontal or inclined screw arrangements.

Available configurations

  • U-trough screwOpenable or covered trough arrangement for accessible process and bulk transfer duties.
  • Tubular screwEnclosed tube arrangement where containment and routing requirements favour a tubular casing.
  • Screw feederHopper-mounted feeding arrangement designed around material flow and required discharge control.
  • Twin-screw arrangementParallel screw configuration for selected feeding, mixing or difficult-flow applications after process review.

What ENTRA needs to know

  • Material properties. Bulk density, particle size and distribution, flowability, moisture, temperature, abrasiveness, corrosiveness and tendency to bridge or compact.
  • Duty and capacity. Required mass or volumetric rate, operating hours, conveying length, inclination, fill level, start-up condition and upstream/downstream equipment.
  • Flight and casing. Shafted or shaftless design, flight profile, pitch, diameter, trough or tube, cover, liners, cleanout points and material of construction.
  • Drive and maintenance. Drive location, torque duty, bearing arrangement, seals, access, inspection, wear parts and maintenance clearance.

Design basis

Material bulk density
Measured or supplied bulk density and its variation during operation.
Particle and flow behaviour
Particle size, cohesion, moisture, abrasiveness, temperature and tendency to bridge.
Screw geometry
Flight diameter, pitch, shaft/shaftless design, trough or tube and fill ratio.
Duty and inclination
Mass/volume flow, conveying length, inclination, start-up and operating hours.
Wear and containment
Liners, seals, bearings, cleanout, dust containment and material compatibility.

Screw conveyor capacity is not inferred from diameter alone. It depends on material bulk density and flow behaviour, flight geometry, pitch, speed, fill ratio, inclination and duty. Abrasive, sticky, hot, combustible or food-contact materials require specific material, sealing, guarding and process review.

Bulk Belt Conveyors

Troughed belt conveyors for salt, granules and other bulk solids, with enclosed loading and discharge points to control spillage and dust.

Bulk Belt Conveyors: product page

Operating principle

A bulk belt conveyor carries loose material on a belt that is shaped into a trough by three-roll idler sets, so the material stays centred on the belt. Material is loaded through a skirted chute and leaves through an enclosed discharge at the head end, where the drive pulls the loaded belt. ENTRA applied this approach at the Alnasr Chemicals salt factory, with a Mega Belt layout, enclosed transfer points and a variable-speed drive to control flow.

Bulk Belt Conveyor. A troughed belt on three-roll idler sets carries salt, granules and other bulk material, with enclosed loading and discharge points to contain spillage and dust.

Bulk belt conveyor — ENTRA 3D model

Typical applications

  • Salt and chemicalsMove salt and other corrosive or dusty bulk materials between process stages.
  • Silo and hopper feedingFeed silos, hoppers and process machines at a controlled rate.
  • Replacing manual handlingReduce spillage and manual effort where bulk material is moved by hand or loader.

Available configurations

  • Troughed belt conveyorThree-roll idler sets form a trough for loose bulk material.
  • Enclosed transfer pointsSkirted loading chutes and discharge hoods to contain material and dust.
  • Variable-speed driveBelt speed set to the required material flow.

What ENTRA needs to know

  • Material. Bulk density, particle size, moisture, abrasiveness, corrosiveness and dust behaviour.
  • Capacity and route. Required throughput, conveying length, incline and the loading and discharge points.
  • Environment. Corrosion exposure, cleaning, dust control and the drive and control requirements.

Design basis

Belt width & trough angle
Selected from the material and the required capacity.
Idler spacing
Set for the load on the carrying and return runs.
Structure & finish
Selected for the corrosion exposure of the site.
Drive & control
Head drive with speed control sized for the duty.

Shown as ENTRA's 3D model. The Alnasr Chemicals project is described in ENTRA's published case study. Capacities and dimensions are defined per project and are not implied here.

Tilting & Inverting Stations

Engineered stations for controlled tipping, tilting or reorientation of compatible products, containers and loads.

Tilting & Inverting Stations: product page

Operating principle

Tilting and inverting stations change the orientation of a load to support emptying, access, assembly, inspection or process transfer. The mechanism may use a pivoting cradle, powered table, clamp or purpose-built fixture. Product retention and controlled movement are central to safe design.

Tilting Station. A pivoting cradle holds the load and tilts it to a set angle for emptying, feeding or a change of orientation, then returns it.

Tilting station — ENTRA gallery reference Tilting equipment structure Tilting mechanism reference

Typical applications

  • Container and bin tippingTip compatible bins or containers into hoppers, feeders or process equipment.
  • Product reorientationRotate or tilt products for inspection, assembly or downstream handling.
  • Process loading and unloadingPresent parts or materials to a machine or workstation at a controlled angle.
  • Ergonomic handlingReduce manual handling where a mechanized tilt station is suitable and risk-assessed.

Available configurations

  • Bin tipperCradle or fixture for controlled tipping of a compatible bin or container.
  • Tilting tablePivoting platform to present a load at a defined angle.
  • Inverting fixturePurpose-built retention arrangement to rotate a component or carrier.
  • Custom handling stationMechanism, guarding and controls designed around the actual product and task.

What ENTRA needs to know

  • Load geometry. Mass, dimensions, centre of gravity, support points, fill condition and containment.
  • Motion envelope. Tilt angle, rotation axis, stroke, travel path, clearances and transfer height.
  • Retention and safety. Clamps, stops, restraints, guarding, interlocks, access and emergency-stop requirements.
  • Process sequence. Load/unload method, cycle time, operator interaction, sensors and machine interfaces.

Design basis

Maximum load & centre of gravity
Established from the actual load and fixture, including dynamic effects.
Tilt angle / rotation
Defined from process requirements, clearance and product retention.
Actuation
Hydraulic, pneumatic, electric or mechanical drive selected by force, motion and environment.
Safety & guarding
Risk-assessed restraints, interlocks, access controls and safe loading method.

The gallery category contains tilting-station equipment references. Do not infer a rated load, tilt angle or safety category from photographs; these are determined by the project design and risk assessment.

Scissor Lift Tables

Scissor lift tables that raise pallets and heavy loads to a safe working height or to the level of a conveyor or machine.

Scissor Lift Tables: product page

Operating principle

A scissor lift table raises and lowers a level platform on crossed scissor arms driven by a lifting cylinder. It brings pallets, bins and heavy unit loads to a comfortable working height, matches the level of a conveyor or machine, or helps loading at different heights. Platform size, stroke, lifting drive and safety devices are selected for the load and the workplace.

Scissor Lift Table. Crossed scissor arms raise and lower a level platform, bringing pallets and heavy loads to a safe working height or to the level of a conveyor.

Scissor lift table — ENTRA 3D model

Typical applications

  • Ergonomic workstationsKeep operators working at a comfortable height while a pallet is built up or emptied.
  • Conveyor and machine level matchingLift loads to the height of a conveyor, press or packing machine.
  • Pallet and bin handlingRaise and lower pallets, bins and heavy unit loads in production and storage areas.

Available configurations

  • Single scissorOne pair of scissor arms for moderate lifting heights.
  • Pit-mounted tablePlatform sits flush with the floor when lowered for pallet truck access.
  • Table with conveyor deckRoller or belt deck on the platform to transfer loads at the lifted level.

What ENTRA needs to know

  • Load. Mass, footprint, centre of gravity, load distribution and how the load is placed on the platform.
  • Heights. Lowered height, required lifted height, pit or floor mounting and access around the table.
  • Duty and controls. Cycles per shift, control position, interlocks with conveyors and required safety devices.

Design basis

Platform size
Selected from the load footprint and handling access.
Rated load & stroke
Established from the actual load and the required height range.
Lifting drive
Selected for load, speed and duty cycle.
Safety
Edge protection, guarding and controls defined for the installation.

No photo of an ENTRA lift table was supplied, so this page shows ENTRA's 3D model. Capacities, heights and speeds are defined per project and are not implied here.

Pallet Inverters

Pallet inverters that clamp a full load and turn it over to exchange pallets or recover goods without restacking by hand.

Pallet Inverters: product page

Operating principle

A pallet inverter grips a complete pallet load between two clamping platens and rotates it, typically through 180 degrees. The pallet can then be removed and replaced, for example to change from a wooden to a plastic or hygienic pallet, to recover goods from a damaged pallet, or to turn a load over for a process step. Clamping force, rotation and controls are selected for the load so it stays stable throughout the cycle.

Pallet Inverter. A rotating clamp unit grips a full pallet load between two platens and turns it over, so the pallet can be exchanged or damaged goods recovered without hand restacking.

ENTRA pallet inverter (from the ENTRA company profile)

Typical applications

  • Pallet exchangeMove a load from one pallet type to another, for example before hygienic or export areas.
  • Damaged pallet recoveryTransfer goods from a broken pallet onto a new one without unloading by hand.
  • Load invertingTurn a complete load over when a process or storage step requires it.

Available configurations

  • Clamp and invertLoad is clamped between platens and rotated to exchange the pallet.
  • Conveyor-fed inverterLoads arrive and leave on conveyors for automatic operation.
  • Forklift-loaded inverterLoads are placed and removed by forklift or pallet truck.

What ENTRA needs to know

  • Load. Load mass, height, footprint, stability, packaging and the pressure it can accept.
  • Pallet types. Incoming and outgoing pallet types and sizes.
  • Integration. Forklift or conveyor loading, cycle time, guarding and control interfaces.

Design basis

Load envelope
Defined from the largest and smallest pallet loads to be handled.
Clamping
Selected so the load is held without damaging the packaging.
Rotation
Angle and speed defined for load stability.
Safety
Guarding, interlocks and operator controls defined for the site.

The photo shows an ENTRA pallet inverter from the ENTRA company profile. Capacities and cycle times are defined per project and are not implied here.

Accumulation Tables

Accumulation tables that buffer products between machines so a short stop downstream does not stop the whole line.

Accumulation Tables: product page

Operating principle

An accumulation conveyor momentarily holds products before releasing them to the next production phase. On an accumulation table, products arrive in single file, spread onto a wide moving bed when the downstream machine slows or stops, and are guided back into single file by rails when it restarts. ENTRA supplies accumulation tables and alpine (multi-level) accumulation conveyors.

Accumulation Table. A wide moving bed holds products for a short time when the next machine stops, then guide rails funnel them back into single file so the line keeps running.

ENTRA accumulation table with bottles (from the ENTRA brochure)

Typical applications

  • Bottling and canning linesBuffer bottles, cans and jars between filling, capping, labelling and packing machines.
  • Machine stop protectionKeep upstream machines running through short downstream stops.
  • Manual packing stationsGive operators a buffer of products to pick from.

Available configurations

  • Accumulation tableWide modular belt bed with guide rails for mass accumulation.
  • Alpine conveyorMulti-level accumulation conveyor that stores products in a compact footprint.
  • Bi-directional tableTable that can fill and release in both directions to suit the line.

What ENTRA needs to know

  • Product. Container shape, size, stability, material and how it behaves in mass flow.
  • Buffer requirement. Line speed and the stop time the buffer must cover.
  • Line interface. Infeed and outfeed heights, transfer points, sensors and controls.

Design basis

Bed width & length
Selected from the buffer quantity and the space available.
Belt type
Selected for the product, stability and cleaning.
Guide rails
Shaped to return products to single file without jams.
Controls
Sensors and logic that fill and release the buffer.

The photo shows an ENTRA accumulation table from the ENTRA brochure. Buffer capacities and speeds are defined per project and are not implied here.

Stainless-Steel Platforms

Stainless-steel platforms, stairs and guard rails that give operators safe access to machines and conveyor lines.

Stainless-Steel Platforms: product page

Operating principle

A stainless-steel access platform gives operators and maintenance staff a safe, stable place to work at the height of a machine or conveyor. It combines a supported deck with an anti-slip surface, guard rails with knee rails and toe boards, and a stair with anti-slip treads. Adjustable feet level the structure on uneven floors. Platforms are made to suit the machine, the access needed and the hygiene requirements of the area.

Stainless-Steel Platform. A stainless-steel access platform with an anti-slip deck, guard rails and a stair, giving operators safe access to machines and conveyor lines.

Stainless-steel platform — ENTRA 3D model

Typical applications

  • Machine accessReach filling, packing and process machines for operation, changeover and cleaning.
  • Line crossoversLet people cross conveyor lines safely without stepping over them.
  • Maintenance and inspectionProvide a stable working position for inspection and maintenance tasks.

Available configurations

  • Platform with stairDeck at machine height with a single stair.
  • Crossover platformStairs on both sides to cross a conveyor line.
  • Platform with conveyor accessDeck arranged alongside a line for operator access.

What ENTRA needs to know

  • Access. Working height, deck size, stair position and the number of people using it.
  • Area. Hygiene and cleaning requirements, floor conditions and available space.
  • Safety. Guarding, tread surfaces and handrails defined for the installation.

Design basis

Deck height & size
Selected from the machine and the access required.
Material
Stainless steel, grade selected for the area.
Deck & treads
Anti-slip surfaces with marked tread edges.
Guarding
Top rails, knee rails and toe boards defined for the site.

Shown as ENTRA's 3D model, based on the stainless platform in the ENTRA brochure. Dimensions and loads are defined per project and are not implied here.

Conveyor Line Integration & Automation

Integrated conveyor sections, transfers, sensors and control interfaces that coordinate material flow across production equipment.

Conveyor Line Integration & Automation: product page

Operating principle

Conveyor line integration connects individual machines and transport sections into a coordinated material-flow system. The engineering scope may include mechanical transfers, accumulation, product detection, drives, PLC interfaces, operator controls, safety circuits and commissioning. Exact automation architecture depends on the existing plant and project scope.

Conveyor Line Integration. Conveyor sections, a right-angle transfer, sensors and a control panel work as one line, so product flow is coordinated between machines.

Industrial conveyor application — ENTRA gallery reference Industrial production-line integration reference Industrial material-handling application reference

Typical applications

  • Machine infeed and outfeedCoordinate product transfer between conveyors, fillers, packers, inspection machines and other process equipment.
  • Accumulation and releaseBuffer product flow and manage upstream/downstream rate differences.
  • Sorting and diversionRoute products to destinations using suitable identification, sensors and mechanical diverters.
  • Line modernizationConnect new conveyor sections to existing equipment and control systems after interface review.

Available configurations

  • Conveyor line extensionNew conveyor sections connected to an existing production line.
  • Accumulation and meteringControlled buffers and release logic between process stages.
  • Sorting and routingSensor-led routing and mechanical transfer devices for defined product streams.
  • Controls retrofitTargeted drive, sensor or PLC integration based on the installed system.

What ENTRA needs to know

  • Process mapping. Product route, cycle times, bottlenecks, accumulation needs, operating modes and recovery sequence.
  • Controls architecture. PLC ownership, I/O list, communications, HMI, recipes, alarms and data exchange.
  • Sensors and actuators. Product detection, tracking, stops, diverters, motor starters, VFDs and safety devices.
  • Safety and commissioning. Risk assessment, safety circuits, machine interfaces, FAT/SAT scope, documentation and operator training.

Design basis

Throughput & cycle time
Defined from product rate, machine cycle, accumulation and shift pattern.
Control platform
PLC, HMI and communications selected to suit customer standards and existing plant architecture.
I/O and instrumentation
Sensor, actuator, drive and safety-device list developed from the sequence of operation.
Safety integration
Risk assessment and interface definition for emergency stops, guards and machine interlocks.

The images are industrial application references from ENTRA’s supplied gallery. They do not assert a specific PLC brand, safety performance level, line throughput or certification.

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